Plastifusion

    Plastifusión

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    Product Description

     

    LOGO PLASTIFUSION

     

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    Plastifusion system was designed to satisfy the requirements of water distribution facilities and other pressurized fluids even in the presence of temperature.

    Both pipes and accessories are manufactured using Random Polypropylene Type 3 of suitable characteristics for the planned service and under recognized international standards.

    Manufactured in accordance with UNIT ISO 15874 in sizes from 20mm to 110mm, Plastifusion system is the ideal solution for a wide variety of applications.

     

    Main features:

    • Hydrosanitary facilities at pressure and temperature.

    • Reduced installation time.

    • Complete system of tubes and accessories.

    • Metal inserts in the accessories.

    • Total security in the unions

    • Millimeter series.

    • Acoustic isolation.

    • Low thermal conductivity.

    ACCESORIES

    Aplications

    • Transport of fluids at high pressure and temperature.

    • Pipes for closed heating systems.

    • Home Water systems (cold and hot).

    • Industrial and laboratory applications.

    • Ideal for using on irregular surfaces due to their flexibility and lightweight.

     

    Advantages

    • Reduced time of installation: 30% time saving compared to other traditional systems.

    • Lightweight, easy to transport and manipulate.

    • Does not get corroded.

    • Does not allow the formation of crust, its perfectly smooth internal surfaces prevent sediments from incrusting

    • Better resistance to internal pressure at high temperatures and for long periods of time.

    • High resistance to impact

    • Better resistance to abrasion

    • High chemical resistance to aggressive substances, and under unfavourable conditions (concrete, building mixes, industrial fluids).

    • Reduces pressure losses by friction due to the smoothness of surfaces and connections.

    • Higher acoustic isolation: components have a high deadening of acoustic waves coefficient which limits sound propagation.

    • Low thermal conductivity, decreases thermal losses through the pipe.

    • Suitable for carrying cold or hot drinkable water and food products, fulfilling national and international regulations.

    • Excellent welding properties

    • Maximum security due to their thermo-weldable joints.

    • Long Lifespan (at least 50 years).

    • More economic, considering the ratio cost/profit and the better reliability these pipes are unsurpassable in their applications by other products (PVC, galvanized iron, copper).

    Properties

    PP-R Mechanical and Physical properties
    Fluency rate (MFI, 230ºC/2,16 Kg) ISO 1133 0.3 g/ 10 min
    Density (ISO 1183) 0.910 g/ cm3
    Tensile stress at break (ISO 527) 900 N/ mm2
    Elongation at break (ISO 527) > 800%
    Resistance to impacts (notched, 23ºC) ISO 179/1 25 KJ/ m2
    Resistance to impacts (notched, -20ºC) ISO 179/1 2.5 KJ/ m2
    Vicat Softening point ISO 306 140 ºC
    Coefficient of thermal expansion (a) ISO VDE 0304 0.00015 m/ m / ºC
    Thermal conductivity at 20ºC (k) DIN 52612 0.19 Kcal/ (m x h x ºC)
    Dielectric rigidity – DIN 53483 750 KV/ cm

    Table Nº 1

    Table of pressure and time of service related to temperature for PLASTIFUSION PP-R Type 3 PIPES PN 20 kg/cm22
    Temperature Years Working Pressure
    (Kg/cm2)
    20 ºC 1 29.9
    5 28.3
    10 27.5
    25 26.7
    50 25.9
    40 ºC 1 21.6
    5 20.3
    10 19.7
    25 18.9
    50 18.4
    60 ºC 1 15.5
    5 14.4
    10 13.9
    25 13.3
    50 12.9
    80 ºC 1 10.9
    5 9.6
    10 8.0
    25 6.4
    95 ºC 1 7.7
    5 5.2
    10 4.3

    Table Nº 2

    Dimensions and Pipe’s Marks

    Nominal dimensions and weights table.

    PN 25 Plastifusion Pipes (3 Brown Stripes)

    External Nominal Diameter (mm)

    Minimum Thickness (mm)

    		 Average Weight  (Kg/m)
    20 3.4  0.174
    25 4.2  0.268
    32 5.4  0.437
    40 6.7  0.675
    50 8.3  1.047
    63 10.5  1.662

    PN 20 Plastifusion Pipes (3 Red Stripes)

    External Nominal Diameter (mm)

    Minimum Thickness (mm)

    		 Average Weight  (Kg/m)
    20  2.8 0.149
    25  3.5 0.232
    32  4.4 0.372
    40  5.5 0.578
    50  6.9 0.901
    63  8.6 1.416

    PN 12.5 Plastifusion Pipes (3 White Stripes)

    External Nominal Diameter (mm)

    Minimum Thickness (mm)

    		 Average Weight  (Kg/m)
    75  6.8 1.403
    90  8.2 2.033
    110   10.0 3.015

    Pipe’s Marks

    PN 25 series of tubes (nominal design pressure 25 Kg / cm 2) is distinguished by its classic 3 Brown lines, while the PN20 series by its 3 Red lines and PN12.5 by 3 White lines.

    They also have an indelible and easy to read mark in every meter of the pipe with the following text:

    TubeMark

     

    Joint Method

    To obtain a correct welding the following instructions must be followed:

    Welding with thermoweldable fittings
    Cut the pipe at right angle, if necessary remove swarf from inside.  instalacion1instalacion2instalacion 3instalacion4
    Wipe the heater bush with a clean cloth
    Clean the fitting inside and the pipe outside.
    Heat the pipe end (penetration length indicated) and the fitting socket for the time required in Table Nº 3.Line up and insert rapidly the pipe in the fitting holding both sides during time specified in Table Nº 3.Contol that the outer fusion seam is visible all around the pipe.

    Welding with electroweldable couples 

    Clean and scrape the union zone. Degrease the pipe’s ends to be joined. Push in the pipe until the socket is centered between the two pipes. Connect the clamps to the resistor terminals on the fitting and make sure
    that the connection is correct. Follow the instructions to program and operate the welding machine.

     

     

     

     

     

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